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Automotive / EV Tooling | EDM Applications

EDM application pages for automotive tooling, EV battery tooling, conductive features, fixture details and production tooling.

EDM application pages for automotive tooling, EV battery tooling, conductive features, fixture details and production tooling.

  • 98 EDM review pages in this section
  • Grouped by process, material, application, thickness, tolerance and drawing requirement
  • Use the cards below to find the closest review path before sending a drawing
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Automotive / EV Tooling

Use this directory to find EDM review pages by process, material, application, thickness, tolerance, surface finish or drawing requirement.

Application Review Micro EDM for Automotive Tooling Micro EDM fits Automotive Tooling when the part contains micro hole, micro slot, miniature cavity, or fine pin. The drawing must control profile accuracy, hardness, wear surface, batch repeatability and avoid profile… Application Review Micro EDM for EV Battery Tooling Micro EDM fits EV Battery Tooling when the part contains micro hole, micro slot, miniature cavity, or fine pin. The drawing must control edge condition, material, flatness, electrical-contact surfaces and avoid burrs,… Application Review Sinker EDM for Automotive Tooling Sinker EDM fits Automotive Tooling when the part contains blind cavity, rib, or shaped internal form. The drawing must control profile accuracy, hardness, wear surface, batch repeatability and avoid profile drift, heat-treatment… Application Review Sinker EDM for EV Battery Tooling Sinker EDM fits EV Battery Tooling when the part contains blind cavity, rib, or shaped internal form. The drawing must control edge condition, material, flatness, electrical-contact surfaces and avoid burrs, edge rollover,… Application Review Small Hole EDM Drilling for Automotive Tooling Small Hole EDM fits Automotive Tooling when the part contains small, deep, angled, vent, cooling, or start hole. The drawing must control profile accuracy, hardness, wear surface, batch repeatability and avoid profile… Application Review Small Hole EDM Drilling for EV Battery Tooling Small Hole EDM fits EV Battery Tooling when the part contains small, deep, angled, vent, cooling, or start hole. The drawing must control edge condition, material, flatness, electrical-contact surfaces and avoid burrs,… Application Review Wire EDM for Automotive Tooling Wire EDM fits Automotive Tooling when the part contains through profile or slot. The drawing must control profile accuracy, hardness, wear surface, batch repeatability and avoid profile drift, heat-treatment movement or premature… Application Review Wire EDM for EV Battery Tooling Wire EDM fits EV Battery Tooling when the part contains through profile or slot. The drawing must control edge condition, material, flatness, electrical-contact surfaces and avoid burrs, edge rollover, flatness loss or… Application Review Automotive Tooling EDM Machining for 1018 Carbon Steel 1018 Carbon Steel is better suited to locator fixtures, tooling supports, and low-wear alignment components than to high-wear dies or cutting edges. The application risk is profile drift, heat-treatment movement or premature… Application Review Automotive Tooling EDM Machining for 1045 Carbon Steel 1045 Carbon Steel is a practical material for Automotive Tooling when its supplied condition matches the functional surfaces and load case. The application risk is profile drift, heat-treatment movement or premature wear… Application Review Automotive Tooling EDM Machining for 15-5PH Stainless Steel 15-5PH Stainless Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for 17-4PH Stainless Steel 17-4PH Stainless Steel is a practical material for Automotive Tooling when its supplied condition matches the functional surfaces and load case. The application risk is profile drift, heat-treatment movement or premature wear… Application Review Automotive Tooling EDM Machining for 2024 Aluminum 2024 Aluminum can support corrosion-resistant fixtures, prototype tooling, or low-wear components, but it is not the first choice for a production wear edge. The application risk is profile drift, heat-treatment movement or… Application Review Automotive Tooling EDM Machining for 2205 Duplex Stainless Steel 2205 Duplex Stainless Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is… Application Review Automotive Tooling EDM Machining for 3003 Aluminum 3003 Aluminum can support corrosion-resistant fixtures, prototype tooling, or low-wear components, but it is not the first choice for a production wear edge. The application risk is profile drift, heat-treatment movement or… Application Review Automotive Tooling EDM Machining for 300M Alloy Steel 300M Alloy Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for 304 Stainless Steel 304 Stainless Steel can support corrosion-resistant fixtures, prototype tooling, or low-wear components, but it is not the first choice for a production wear edge. The application risk is profile drift, heat-treatment movement… Application Review Automotive Tooling EDM Machining for 316L Stainless Steel 316L Stainless Steel can support corrosion-resistant fixtures, prototype tooling, or low-wear components, but it is not the first choice for a production wear edge. The application risk is profile drift, heat-treatment movement… Application Review Automotive Tooling EDM Machining for 410 Stainless Steel 410 Stainless Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for 4140 Alloy Steel 4140 Alloy Steel is a practical material for Automotive Tooling when its supplied condition matches the functional surfaces and load case. The application risk is profile drift, heat-treatment movement or premature wear… Application Review Automotive Tooling EDM Machining for 420 Stainless Steel 420 Stainless Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for 4340 Alloy Steel 4340 Alloy Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for 440C Stainless Steel 440C Stainless Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for 5052 Aluminum 5052 Aluminum can support corrosion-resistant fixtures, prototype tooling, or low-wear components, but it is not the first choice for a production wear edge. The application risk is profile drift, heat-treatment movement or… Application Review Automotive Tooling EDM Machining for 6061 Aluminum 6061 Aluminum can support corrosion-resistant fixtures, prototype tooling, or low-wear components, but it is not the first choice for a production wear edge. The application risk is profile drift, heat-treatment movement or… Application Review Automotive Tooling EDM Machining for 6082 Aluminum 6082 Aluminum can support corrosion-resistant fixtures, prototype tooling, or low-wear components, but it is not the first choice for a production wear edge. The application risk is profile drift, heat-treatment movement or… Application Review Automotive Tooling EDM Machining for 7075 Aluminum 7075 Aluminum can support corrosion-resistant fixtures, prototype tooling, or low-wear components, but it is not the first choice for a production wear edge. The application risk is profile drift, heat-treatment movement or… Application Review Automotive Tooling EDM Machining for 8620 Alloy Steel 8620 Alloy Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for 904L Stainless Steel 904L Stainless Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for A2 Tool Steel A2 Tool Steel is a practical material for Automotive Tooling when its supplied condition matches the functional surfaces and load case. The application risk is profile drift, heat-treatment movement or premature wear… Application Review Automotive Tooling EDM Machining for C110 Copper C110 Copper is normally selected for electrodes, heat-transfer details, or conductive contact features rather than structural wear tooling. The application risk is profile drift, heat-treatment movement or premature wear on working edges.… Application Review Automotive Tooling EDM Machining for C260 Brass C260 Brass is normally selected for electrodes, heat-transfer details, or conductive contact features rather than structural wear tooling. The application risk is profile drift, heat-treatment movement or premature wear on working edges.… Application Review Automotive Tooling EDM Machining for C360 Brass C360 Brass is normally selected for electrodes, heat-transfer details, or conductive contact features rather than structural wear tooling. The application risk is profile drift, heat-treatment movement or premature wear on working edges.… Application Review Automotive Tooling EDM Machining for D2 Tool Steel D2 Tool Steel is a practical material for Automotive Tooling when its supplied condition matches the functional surfaces and load case. The application risk is profile drift, heat-treatment movement or premature wear… Application Review Automotive Tooling EDM Machining for DC53 Tool Steel DC53 Tool Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for Electrical Steel Electrical Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile drift,… Application Review Automotive Tooling EDM Machining for Graphite Graphite can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile drift, heat-treatment… Application Review Automotive Tooling EDM Machining for H13 Tool Steel H13 Tool Steel is a practical material for Automotive Tooling when its supplied condition matches the functional surfaces and load case. The application risk is profile drift, heat-treatment movement or premature wear… Application Review Automotive Tooling EDM Machining for Hastelloy C276 Hastelloy C276 can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile drift,… Application Review Automotive Tooling EDM Machining for Inconel 625 Inconel 625 can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile drift,… Application Review Automotive Tooling EDM Machining for Inconel 718 Inconel 718 can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile drift,… Application Review Automotive Tooling EDM Machining for Invar 36 Invar 36 can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile drift,… Application Review Automotive Tooling EDM Machining for Kovar Kovar can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile drift, heat-treatment… Application Review Automotive Tooling EDM Machining for M2 High Speed Steel M2 High Speed Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is… Application Review Automotive Tooling EDM Machining for Monel 400 Monel 400 can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile drift,… Application Review Automotive Tooling EDM Machining for Nickel 200 Nickel 200 can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile drift,… Application Review Automotive Tooling EDM Machining for O1 Tool Steel O1 Tool Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile… Application Review Automotive Tooling EDM Machining for P20 Mold Steel P20 Mold Steel can be reviewed for Automotive Tooling, but the exact role of the part must justify the material’s strength, corrosion, wear, thermal, and documentation characteristics. The application risk is profile…